Calibration Label Kit
Technical Information on Label TapesCalibration Label Kit | Label FAQ | Label Order Form CALIBRATION LABEL TAPE STRUCTURE The laminated calibration tapes consist of six layers of materials, resulting in thin, yet extremely strong, labels. Characters formed with thermal transfer ink are actually printed onto the underside of a laminate. Sandwiched between two layers of PET (polyethylene) film, the printed characters (and bar codes) are virtually indestructible.
CUT TO SIZE The built-in cutter mechanism allows the labels to be cut to size. The printer then automatically ejects the labels. LAMINATION The top lamination layer protects the ink from the sort of hazards which abound in industrial environments: abrasion, chemicals, oil and water. ABRASION RESISTANCE Tapes were tested with a weighted (1kg) sand eraser device. After 50 "return" passes, the lamination was only slightly scratched. The characters underneath were completely unaffected. DIELECTRIC STRENGTH In electrical tests, white tapes with black characters began to lose their electric resistance at an applied voltage of 8kv, and lost their resistance entirely at 11kv. Most other color variations will have a similar resistance.However, the tapes are not designed to be used as electrical insulation and it is recommended that they not be used as such. It is important to note that tapes with metallic (gold, silver) backgrounds or characters contain aluminum, and that tapes with black backgrounds contain carbon, and therefore have lower dielectric strength than the standard color styles. HEAT RESISTANCE The tapes retain their integrity even at extremely high temperatures. Tapes were placed in an analysis chamber. Then, starting at room temperature, the chamber was heated at a rate of 20 degrees increase per minute. Decomposition of the tapes did not begin until the temperature reached 365 degrees. In other words, under general working environments, the tapes will retain their form and readability. Tapes began to decompose more rapidly before and after temperature reached 415.5 degrees. ADHESIVE STRENGTH
The tape's adhesive strength has been tested under ordinary conditions when applied to various materials. Though the exact forces required to remove the labels varied, the finding was that in a general working environment, even after handling, the tapes will remain affixed. ADHESION AFTER EXPOSURE TO HEAT AND COLD Tapes attached to stainless steel slightly roughened with abrasive paper were heated and cooled. After two hours in (-50) degrees, a force of 710gf was required to remove the tape. No change in tape or adhesive color had occurred.
Heating, on the other hand, actually increased the tapes' adhesive strength, due to slight softening and spreading of adhesive. (After two hours in +200 degrees though, the tape's white backing and adhesive had slightly discolored.
ADHESION IN HIGH TEMPERATURE & HIGH HUMIDITY The combination of high temperature and high humidity was no problem for the tapes. The highest adhesion strengths of any test were registered after the tapes' exposure to 40 degree temperatures and 5% salt water baths. No change in ink color occurred, and no adhesive was left behind when tapes were removed. ADHESION TO ROUNDED OBJECTS Adhesion strength on rounded objects was also tested. Tapes were attached to stainless steel poles of various diameters, prepared with #280 abrasive paper. The poles were then placed in a variety of environments. On tightly-rounded, 8mm-diameter poles, after 24 hours in 65degrees and 80% humidity, some label ends pulled up slightly from the pole (up to 3mm), and in a few cases, the background tape remained attached while the laminate pulled up (i.e. some tape separation occurred). In both normal and cold temperatures, even on the 8mm-diameter poles, no loss of adhesion was noted. More importantly, on all poles with larger diameters (from 12mm to 24mm), no loss of contact between label and pole resulted.
ADHESION TO ROUGH SURFACE The last adhesion tests addressed the issue of surface roughness. Stainless steel samples were prepared using a variety of abrasive paper weights. Roughening the surface actually increased the tapes' adhesion strengths. In general, the adhesion strengths determined through the various tests demonstrate that tapes will remain affixed under all but the most extreme environments.
CHEMICALS & WATER Tapes, attached to glass, were bathed in a variety of materials for two hours. Despite some changes in appearance and structure, all tapes remained affixed to their slides. The tested laminated tapes fared remarkably well. Also, though soaking labels in chemicals for two hours caused some changes, rubbing labels with cloths soaked in those same chemicals had no effect on the tapes. This implies that even if chemicals are spilled on the tapes, quick wiping should prevent damage. The laminated tape technology clearly protects the printed characters. FADING RESISTANCE Tapes of various background colors were attached to coated metal plates (similar to a car's surface), and placed in a fade-inducing chamber at 83 degrees. They were left for 100 hours to simulate a year in sunny surroundings. Afterwards, measurements of the change in reflective strength (DE) were taken, with results as shown:
Only yellow tape showed significant fading. The other background films, though yielding measurable DEs, were not overly affected to the eye. Ink remained basically unchanged, and all characters were still completely legible.
Next, tape samples were placed in a sunshine weather-o-meter at 63 degrees for 400 hours. They were subjected to not only heat and light, but also water, to simulate a year of outdoor conditions. Again, yellow tapes were the most affected, with these results: © 1998–2007 CyberMetrics Corporation. All Rights Reserved. |
More GAGEtrak Info Options GAGEtrak Web Calibration Entry GAGEtrak PDA Software for the iPAQ GAGEtrak Total Calibration Solution GAGEtrak Certification Package Cal Pro |
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